I Made A Darth Vader Disco Ball

I made my own Darth Vader disco ball from a Halloween costume mask and dollar store items. I’d wanted to make a Darth Vader disco ball ever since I saw the Boyz Noise Oi Oi Oi album cover with the disco ball skull.

As I start to expand the motion side of my photography portfolio I thought it would be the perfect time to finally create and document it.

More info: justinpoulsen.com

I Made A Darth Vader Disco Ball

Full resolution video available here.

Original rubies helmet

I Made A Darth Vader Disco Ball

I acquired this for around $50 at a costume shop

Painting helmet parts

I Made A Darth Vader Disco Ball

I used a Krylon premium chrome spraypaint, which is not really that chrome, but an excellent brushed/matte stainless steel look.

I Made A Darth Vader Disco Ball

Although in this image the mirror effect looks pretty decent, as soon as the dust was wiped off the helmet became more matte.

Application of mirrors

I Made A Darth Vader Disco Ball

At this point I sent the eye lenses to a local proprietor to be sprayed true chrome. I considered doing this myself, using some imported spray cans from the UK, but ended up leaving it to the professionals.

I Made A Darth Vader Disco Ball

The mirrors for the helmet came from miniature disco balls I found at a local dollar store. I simply pried off all of the mirrors from the foam ball and glued them to the helmet. This application took way longer than expected. I used Aleene’s tacky glue to adhere the mirrors. In small spaces, where a small mirror would not fit, I ended up covering in chrome automotive vinyl. These spots become less important when the disco ball is lit in a dark room.

Completed Helmet

I Made A Darth Vader Disco Ball

Drilling one hole through the top of the helmet, I was able to stick hardware from one of the dollar store disco balls to act as a fastener, holding the two parts together. This piece also functions as the hanger for the entire mask.

Creating a Backdrop

I Made A Darth Vader Disco Ball

This background is loosely based on the walls of the Death Star. The dimensions of the rounded cutout ends are that of the base of a spraypaint can. Lots of tracing and cutting. The material is a simple grey matte board from a craft store. After cutting all the vent holes, I then covered them with LeeLux 400 diffusion material.

Lighting Setup

I Made A Darth Vader Disco Ball

To light the head for filming, I used two Kinoflos to illuminate the background. Two inexpensive tungsten pin spots lit the back of the head, reflecting warm dots of light onto the backdrop. I shaped foamcore around the set to create white and grey reflections in the mirrors. These foam pieces were lit by the two LED panels adding fill from above.

Finished product

I Made A Darth Vader Disco Ball

Down-scaled frame pulled from the video.